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Boat
Covers
If the cover is a coated fabric, regular rinsing with fresh wash
is normally all you need to do. To remove dirt and bird stains, use a
mild detergent and soft bristle brush. Do not use harsh cleaners or
brushes, since these will shorten the life of the fabric coatings. If
the coating is a woven acrylic material such as Sunbrella, see above for the latest cleaning recommendations.

Vinyl Windows
("Isinglass")
Vinyl windows are very expensive.
Cared for properly, you should
get years of service from them if they were good
quality to begin with. The most common signs of degradation
are crazing or cracking, discoloration or cloudiness, brittleness,
or surface chalkiness. When they start to go, they go
fast!
Why is this? From the moment it is made, vinyl constantly "evaporates"
plasticizers from the surface. Over time the vinyl exhausts it's internal
plasticizers, dries out, discolors, and finally becomes brittle.
Damage is hastened by contact with liquids such as harsh
cleaners and polishes. Polishing at this point has limited value in restoring the window- it
has literally dried out from the inside.
Proper care is essential
to long life. This includes regular rinsing of salt spray and
debris, periodic cleaning with a soft cloth (no paper towels), mild
detergent, and warm water. Heat
and harsh UV (sunlight) exposure hasten deterioration significantly.
Never use any kind of product with silicone in it on your windows,
and don't handle the glass with sunscreen on your hands.
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What
exactly is "Isinglass"?
"Isinglass"
originally was a thin clear sheet of gelatin obtained from
fish. The name also was applied to thin sheets of the soft
mineral mica, which was used as windows in houses &
carriages for centuries. So your vinyl windows aren't
technically isinglass- they're vinyl windows! |
Today's best marine vinyls
have top coatings to reduce plasticizer migration,
but the top coatings need to be preserved to do their job. The best
prevention is to avoid scratching, rubbing, or folding the windows as
much as possible, to avoid harsh chemicals and brushes that destroy
the top coatings, and to periodically restore the protective film with
a recommended product.
Keeping the windows
under cover, whether a whole boat cover or individual snap-on
covers, can extend their life considerably. If your boat's vinyl
windows will have full exposure for long periods, an investment
in canvas window covers will pay back many times over.
For non-Strataglass
vinyls, regularly applying a specialty vinyl
protectant like one of the 303 Aerospace products, Plexus, or
McGuiars will help.
Strataglass/Crystal
Clear 20/20 vinyls are different! As of 9/30/04, the Strataglass
company requires use of
specific IMAR cleaning and polishing products to maintain the
warranty. Aquatech and Collinite products are no longer
recommended.
See new Strataglass
instructions here.

Zippers,
Snaps, and other fasteners
Zippers, snaps, and other fasteners carry strong loads. The less stress placed on them
during normal operation, the less frequently you’ll have to replace or repair them.
Fasteners should be unsnapped by pulling as close to the fastener
itself as possible. Don't remove canvas by jerking one edge
of the material. This can damage the canvas as well as the fasteners.
If fasteners become difficult to work, lubricate them with a
commercial product such as Star Brite, IOSSO, etc. These
products contain special ingredients like Teflon. Or, you can get by
short term with Vaseline, WD-40, silicone spray, even ChapStik...!!
Whichever product you use, be sure not to contact the canvas or
any other surface besides the fastener. Silicone will damage the
water-repellent coating on Sunbrella, for instance, and it is terrible
for your vinyl windows. Broken or missing fasteners can usually be fixed with the proper tools and
parts. These can be obtained at West
Marine, BoatUS, Sailrite
Enterprises, a good marine chandlery or hardware store, even Home
Depot in a pinch. For larger/tougher jobs, a canvas shop has the
industrial-grade materials and tools of the trade to take care of you.
What's
the best way to store my canvas items?
If your canvas is not going to remain on the boat all season, it's
important to spend a minute to store it properly. Three main rules:
Clean, dry, and no creases! Clean the canvas and vinyl windows as
outlined elsewhere in these pages. Even though synthetic fabrics
themselves don't support mildew, humidity combined with chemicals in
the air and organic growths on the surfaces can lead to mildew,
mold, stains, marks, and worse... even ruining canvas in a single
season. And vinyl windows can stick together, or take a pattern from
another surface. So clean first, dry thoroughly, store in a well
ventilated area. Try to store large panels flat, with sheets of
paper or fabric between the panels so they don't stick together. It
is OK to roll a top or dodger, but watch those creases & folds!

Can
I do some canvas repairs myself?
Yes you can. First,
you can help avoid repairs in the first place by following a regular
maintenance program. Doing so can nearly double the useful life of
your expensive canvas items. Second, stay on top of small repairs
before they become big. For instance, stitching that is beginning to
deteriorate or pull apart can sometimes be fixed short-term by careful
use of a home sewing machine and proper materials.
Fastener replacement and
small sewing projects can also be very satisfying if you have the time
and patience. An excellent source of materials and advice for the
interested or adventurous is Sailrite
Enterprises. Major repairs to your canvas or covers are
usually best left to a professional canvas repair shop. A good repair
shop has the industrial-strength machines, materials, and experience
needed to make these repairs cost-effectively for you. If you aren't
sure, call us and we can discuss it with you.
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How
long will it take to get my new canvas items?
That depends on several factors. Some projects will take only a few
days, others perhaps even weeks, once we begin them. In busy seasons
is not uncommon for canvas shops to be booked solid for months at
time. Material availability, complexity of the job, time for good
craftsmanship, and the weather all factor into the equation. We
will work out a schedule with you that meets your needs, and do our
best to meet that schedule. Remember, your canvas product is
hand-made to your specifications, and is a one-of-a-kind item.
It will be worth waiting for! We work late and long to deliver your
order as promised.

How
long will my new Sunbrella® canvas last?
With proper care, six to eight years seems to be the reasonable limit
in the Bay Area with our cycles of heat, cold, wind, and rain. If you
replace worn/broken fasteners regularly, have the top restitched
if/when needed, and keep it clean, you will get maximum life. Less
than good care and hard use will reduce the lifespan of your canvas
significantly.
The stitching usually goes
first, because it is exposed to
abrasion, constant tension, flexing, pollution, sunlight UV rays, water,
cleaning agents, and being snagged with sharp
items. You should check the stitching
periodically by rubbing it with your fingernail in a high-wear area.
If the stitching starts to fall apart, have the item restitched
promptly. Once seams begin to loosen and part, the fabric will lose
it's shape and become difficult and expensive to salvage. One option to extend
thread life is to
use a Teflon (PTFE) thread like Gore-Tex Tenara (see next answer).
Proper tension and fit is also important- baggy, loose,
or torn tops that flap in the wind wear out much faster. Mold, moss, and
mildew from poor ventilation can also do much damage in a short time.

How
can I avoid the cost of re-stitching every few years?
Regardless of material
quality and craftsmanship, the thread is usually
the weakest link in the durability of a canvas product. At some point,
perhaps around halfway through the life of the canvas fabric, the
stitching will need to be re-done. The goal is to hold this off as
long as possible, or even avoid it entirely. There are two basic
approaches to this.
The best conventional
solution is to use the very best available UV-stabilized, smooth
bonded polyester marine threads in a heavy weight, such as 138.
Combined with good construction techniques, these can give very good service, sometimes
lasting the life of the fabric itself in mild environments. These threads have a high
initial strength factor, great variety of colors, are reasonably priced, and work well in the
fabrication process.
Alternatively, there are high-tech PTFE threads
(PTFE is commonly known by the DuPont brand name Teflon®) like Tenara®
and Profilen. These are guaranteed to last the life of the fabric in which it is
used. Compared to the best bonded UVR 138 poly threads, PTFE thread
is quite expensive, doesn't come in as many colors, can be tricky to
sew with, and is not quite as strong as heavy-duty poly thread when both are new.
But after a few years, the poly thread loses much of it's strength,
while PTFE thread stays as strong as new. Thus, if you plan to keep your
boat for 4+ years, it can be a wise investment. PTFE thread is about
10 times the cost of poly thread, and will add to the
cost of the job, but it can pay for itself several times over. We
recommend and use Tenara and Profilen for those who would like this alternative.
That's part of our discussion about your canvas project.

Why
do prices vary so much between canvas shops?
There are differences in regional
costs of doing business, shop overhead, and shop efficiency. But it
can often be because the quality of materials quoted for the job varies greatly.
For instance, good window vinyl is much
more expensive than cheap, and is a big part of the overall cost of a
job with windows. Cutting corners on vinyl quality can save hundreds of
dollars on the estimate, and the customer may not know the difference... at
first. But it shows up soon enough! There are many ways to cut
corners on fabrication, and most of them give an inferior result. You may not need the most
expensive product available, but be sure you understand what you are
getting for your money!
Stick with name brands that have stood the
test of time. It also pays to do business with a shop that will be in
business next year when you need a little repair work or that new
canvas item. Pay attention to the canvas materials and construction
used on new boats next time
you visit a boat show; notice how the different manufacturers make the
trade-offs. And notice how the canvas on brokerage (used) boats
is
holding up after a few years. It is a very educational experience!
Also, good canvaswork is
labor-intensive. Patterning and measuring can be quite tricky. Any
experienced canvas shop will tell
you that no boat is made plumb, level, and square, which is why we do
new measurements and patterns for each job, even if we just finished one
"just like it". It's the difference in an "off the
rack" fit vs. a custom tailored suit.

Can't
I just buy a pre-made Bimini or cover?
Yes, pre-made covers and tops of several types are available
from marine stores, mail-order, and Internet vendors. Some of these (like sail
covers, dinghy covers, etc.) may be acceptable if your boat is a
common make & model, you have made no changes and added no
equipment, don't need to match
existing canvas, don't have any specific requirements, and are on a
strict budget.
However, these products
are generally mass-produced with inferior fabrics, hardware, and
construction, and are not really built to last. Knock-off copies of
brand names like Sunbrella and YKK are common. They are also generic
in fit, even by specific model & year, so they often don't look
right despite your best efforts. We see many of them fail within
a year, and they aren't worth repairing. They are made to a price;
after all, that's what you were looking for, right?!
Actually, the best pre-made covers &
tops can approach the cost of a custom job. If the budget is a
concern, discuss it with your local canvas shop; they may well be able
to work with you to make that "just for you" job
surprisingly affordable!

Can
you just copy my old canvas piece to make the new one?
We can do it, but it probably will not fit properly. New materials
have different characteristics than old materials. The old material
has had years of stretching and weathering, and supporting frames also
take a set, become loose, etc. The surest way to get a proper
fit with your new canvas is to make a new pattern using the actual
boat. The exception to this might be hatch covers, sail covers, or
other items that are non-tensioned.

Can
you make me a new top using the old side panels?
The best way to get a proper fit for a custom canvas soft enclosure is
to build from the top down, not the sides up. It is better to keep the
old top repaired until the top and sides can be done at the same time.

What's
the right type, weight, and size fabric for my canvas?
Different applications
and environments require different fabric and weight solutions. There
are many trade-offs between physical strength, weight, UV resistance,
water repellency, abrasion resistance, cost, colors, etc. That's why
we discuss your needs with you before making recommendations on the
right fabric, weight, and size.
Generally, fabric weight
is stated in ounces per square yard before coating and treatments are
applied. The majority of covers and soft enclosures are made from
fabric weighing, say, 6 - 18 oz/sq yd, depending on many factors.
Heavy fabrics are not necessarily more durable than lighter ones. For
instance, a boat cover made with lightweight 6.5 oz polyester fabric
can be twice as strong as 10 oz cotton canvas, and also have better
abrasion resistance. Also, marine fabric is sold by the running yard,
which is a yard long piece at whatever the production width is; this
could be 36", 48", 60", 65", 72" wide or
more. The roll width of the fabric chosen will have design and
construction implications. Bottom line, modern materials have quite a
lot of technology behind them, and require knowledge to use to best
effect.

How
do I make the right choice for my new vinyl windows?
Typically, vinyl windows are available in thicknesses from .020 to
.040, and in both roll and polished sheet forms. The general principle
is that the thicker materials are more optically true and last longer,
but cost more and are stiffer and harder to roll up. Polycarbonate
windows are nice, but not for roll-up applications.
Basically, if you want good-to-excellent optical clarity, scratch
resistance, and roll-up durability for many seasons, you want good quality .030-.040 gauge
pressed & polished sheet vinyl. This material is a bit stiff but will still roll up. The best quality
vinyl
available is a patented brand called Strataglass, available in several grades and prices.
It's expensive, but once you've tried this
material, you will never go back.
Make sure you know what's being quoted on your window job!!
Is
stainless steel really "stainless"?
Actually, no. There are two main types of stainless steel commonly
used in marine applications; 304 and 316. Both resist most oxidizing
acids and can withstand all ordinary rusting. However, they both will
tarnish!
Materials experts say that
Type 304, or one of its modifications, is the material specified more
than 50% of the time whenever a stainless steel is used. It has
slightly higher strength and wear resistance than type 316, and is
used for components where both strength and corrosion
resistance are needed.
Type 316 has molybdenum
added to increase
corrosion
resistance, but it
is still not resistant to warm sea water. In many marine environments
316 does exhibit surface corrosion, usually visible as brown staining.
This is particularly associated with crevices and rough surface
finish.
To care for stainless
tubing & fittings, rinse with fresh water when possible,
especially in cracks & crevices. Don't use harsh chemicals or abrasives
on it, and clean when needed with your favorite marine metal polish.
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